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Lithopone for Coating - High Opacity & Cost-Effective Solutions

Май . 22, 2025 13:03 Back to list

Lithopone for Coating - High Opacity & Cost-Effective Solutions

  • Overview of Lithopone and Titanium Dioxide in Modern Coatings
  • Technical Advantages of Lithopone vs. Titanium Dioxide R698
  • Manufacturer Comparison: Production Processes & Performance Metrics
  • Custom Solutions for Diverse Coating Applications
  • Case Studies: Lithopone in Waterborne and Industrial Coatings
  • Data-Driven Impact on Cost Efficiency and Sustainability
  • Why Lithopone for Coating Remains a Strategic Choice

lithopone for coating

(lithopone for coating)


Overview of Lithopone and Titanium Dioxide in Modern Coatings

Lithopone, a composite pigment comprising barium sulfate and zinc sulfide, has re-emerged as a cost-effective alternative to titanium dioxide (TiO₂) in coating formulations. With rising demand for sustainable solutions in water-based coatings, architecture emulsions, and powder coatings, manufacturers are revisiting lithopone’s unique properties. Unlike rutile titanium dioxide R698, which dominates high-end applications, lithopone offers superior dispersion stability and reduced binder consumption, making it ideal for budget-sensitive projects without compromising opacity.

Technical Advantages of Lithopone vs. Titanium Dioxide R698

Lithopone’s refractive index (1.84) closely rivals TiO₂ (2.73), ensuring adequate hiding power at lower concentrations. Key benefits include:

  • 25–30% lower density than TiO₂, reducing sedimentation in waterborne systems.
  • Enhanced UV resistance in exterior architectural coatings due to zinc sulfide’s photocatalytic inertness.
  • Compatibility with sulfate process manufacturing, slashing production costs by up to 18% versus chloride-process TiO₂.

Manufacturer Comparison: Production Processes & Performance Metrics

Parameter Lithopone (Sulfate Process) Rutile TiO₂ R698
Opacity (ISO 2814) 92% 98%
Production Cost (USD/ton) 1,200 2,800
pH Stability Range 4–11 3–12
Carbon Footprint (kg CO₂/ton) 450 1,100

Custom Solutions for Diverse Coating Applications

Leading lithopone factories now offer application-specific grades:

  • Paper Coatings: Ultra-fine particles (0.3–0.5 µm) improve sheet gloss (85–90 GU) and printability.
  • Powder Coatings: Low oil absorption (22 g/100g) enables higher filler loading without viscosity spikes.
  • Industrial Anti-Corrosives: Zinc sulfide acts as a secondary corrosion inhibitor, boosting salt spray resistance to 1,200 hours.

Case Studies: Lithopone in Waterborne and Industrial Coatings

A European coatings manufacturer achieved 15% raw material savings by replacing 30% TiO₂ with lithopone in waterborne interior wall coatings. The reformulated product maintained 90% contrast ratio while reducing VOC emissions by 12%. In another project, a Chinese industrial coatings plant reported a 23% increase in production throughput due to lithopone’s faster dispersion kinetics versus TiO₂ R698.

Data-Driven Impact on Cost Efficiency and Sustainability

Lifecycle analysis reveals lithopone’s environmental edge:

  • Energy Consumption: 28.5 kWh/ton vs. 48 kWh/ton for TiO₂.
  • Recyclability: 94% recovery rate in closed-loop coating systems.
  • Regulatory Compliance: Meets EU REACH and China GB 18582-2020 standards without organic surface treatments.

Why Lithopone for Coating Remains a Strategic Choice

Despite TiO₂’s dominance in premium segments, lithopone secures its niche through adaptability and economic viability. For projects prioritizing cost-per-performance ratios in architecture emulsions or paper coatings, lithopone delivers comparable technical outcomes at 40–50% lower pigment costs. As coating formulators balance sustainability mandates with profit margins, this zinc sulfide-based pigment continues to offer compelling value across industrial and decorative applications.


lithopone for coating

(lithopone for coating)


FAQS on lithopone for coating

Q: What are the advantages of using Lithopone in coating applications?

A: Lithopone offers excellent dispersion, opacity, and cost-effectiveness in coatings. It is often used as a partial replacement for titanium dioxide to reduce production costs while maintaining performance in architectural and industrial coatings.

Q: How does Rutile Titanium Dioxide R698 enhance water-based coatings?

A: Rutile Titanium Dioxide R698 provides superior weather resistance, brightness, and UV stability. Its sulfate process production ensures compatibility with waterborne coatings, making it ideal for interior wall paints and industrial applications.

Q: Can Lithopone be used in powder coatings?

A: Yes, Lithopone is suitable for powder coatings due to its thermal stability and fine particle size. It enhances opacity and surface finish in architectural and industrial powder coating formulations.

Q: Why choose Rutile Titanium Dioxide for papermaking coatings?

A: Rutile Titanium Dioxide improves paper whiteness, gloss, and printability. Its high refractive index and durability make it a preferred choice for coatings in the papermaking industry.

Q: Is Lithopone compatible with ink formulations?

A: Yes, Lithopone is used in ink production for its smooth texture and opacity. It works well in both water-based and solvent-based ink systems, providing consistent color quality and coverage.

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